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Advanced Packaging Award for Solder Bumping. NOVATEC's licensee : DEK Printing Machine won the Advanced Packaging Award in the Solder Bumping category.

The DirEKt Ball Placement System TM was evaluated against other entries on a 10-point scale for its innovation, cost-effectiveness, speed/throughput, quality, ease-of-use, maintainability, and environmental responsibility. The judges' panel comprised ten independent industry experts from major universities, consortiums and consultancies around the world.

The Solder Bumping category of the Advanced Packaging awards covers the processes and equipment that creates ball or bump interconnections on chips or packages. DirEKt Ball Placement System combines the patented ProFlow® DirEKt Imaging technology with precision stencils and custom-designed solder ball hopper to deliver significant savings in capital investment, process complexity and overall process footprint compared to existing semiconductor packaging processes.

The ball placement solution actually consists of two machines, DEK's ELA and 265 Horizon systems, side-by-side in the production line. The first machine puts down flux or solder paste using print technology. The second machine features a ball transfer head that positions a solder ball at each pad location. The balls are gently, but firmly, pushed down into the receiving material with independent pressure on each sphere.

Wafers can be processed using dedicated tooling. Other substrates can be processed in strips, trays or boards, making the equipment highly flexible to process needs. The ball placement reservoir is easily interchanged in situ, and the 2-stage hopper design holds up to 50 million solder balls. Product changeover is under 10 minutes.

 


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